Projects/Programs

Displaying 1 - 19 of 19

EBSD grain orientation map for additively manufactured Ti-6Al-4V showing elongated prior-Beta grain morphology in the build direction (vertical in this image)"

Additive Manufacturing Fatigue and Fracture

Ongoing

Metal additive manufacturing (AM) is not used in fatigue and fracture critical applications despite industrial need. The goal of this project is to enable confident use of metal AM in critical applications through: Advancing metrological practice for AM-specific performance metrics encompassing the

Additive Manufacturing Part Qualification

Completed

Objective To develop and deploy test methods and protocols, standard test artifacts, exemplar data, data processing tools, and automation tools that create robust post-process measurements and non-destructive testing to enable qualification of AM parts by manufacturers. What is the Problem? To

Cross section of a SAC solder joint in a BGA, with sketches of potential micro specimens

Advanced Mechanical Characterization of Mesoscale Materials

Ongoing

Knowledge of a material’s mechanical properties is key to designing safe and reliable structural components for applications ranging in size from medical implants to large civil engineering structures. Traditionally, a material’s mechanical properties are measured by performing mechanical tests on

Data Driven Decision Support for Additive Manufacturing

Completed

Objective To develop and deploy the metrics, models, and best practices for using product definition, advanced analytics, and machine learning methods in additive manufacturing design and process planning to reduce lead times and support first-part-correct goals. Technical Idea Future advancements

Data Integration and Management for Additive Manufacturing

Completed

Objective Data plays the most critical role in linking AM lifecycle and value chain activities and streamlining the AM development process. While the AM data from a single build is essential for establishing part traceability, when methodically collected, the full processing history of thousands of

Electronic Material Characterization

Ongoing

Manufacturing optimized devices that incorporate newly-emerging materials requires predictable performance throughout device lifetimes. Unexpected degradation in device performance, sometimes leading to failure, is often traceable to poor material reliability. Reliability is rooted in the stability

Hierarchical Materials

Ongoing

The STG develops the methods and metrology that will lead to the understanding of the structure-property relationships of hierarchical composites in real medical PPE or protective applications, which heretofore has been lacking. This work establishes in situ monitoring of advanced manufacturing

Ab initio theoretical modeling for predicting structure and properties in advanced materials

Ongoing

Project activities include: Electronic structure of semiconductor-oxide interfaces. Thermodynamics of flexible microporous materials for gas storage Gas adsorption in microporous materials Analysis of topological materials, including magnetic topological insulators High-throughput screening of

Material Qualification

Ongoing

Objective To develop, utilize, and analyze methods of characterizing the precursor materials in additive manufacturing in both virgin and recycled states with the goal of advancing measurement science to benefit the AM community. The components of principal interest will include the rheological

Materials and Systems for Protection Against Penetrating and Blunt Force Phenomena

Ongoing

Injury risks can be reduced by ensuring that protective equipment is well suited for the operational environment. Often, achievement of this goal relies on research to understand the operational environment, the underlying physics that govern the response of materials and equipment, and the

Measurements of Point-Defect Chemistry in Complex Oxides

Ongoing

Project Goal: To develop magnetic resonance, x-ray absorption, electron diffraction, and electrical conductivity measurements to better characterize dilute concentrations of point defects in oxide materials and effectively correlate electro-mechanical properties to measured defect chemistry. Oxide

Metrologies for Non-linear Materials in Impact Mitigation

Ongoing

Overview This project develops fundamental structure-property measurements on model materials and novel material chemistries from quasi-static to dynamic rates. The goal is to foster a materials by design approach for novel energy dissipation and force re-direction mechanisms. Processing-Structure

Multifunctional 3D Printable Polymer-Metal Composites

Ongoing

Recent advances in additive manufacturing (AM) have positioned metals and polymers as two key materials. Typically, AM of these two materials involves incompatible methods and conditions. The novel multifunctional polymer-metal composites in this project incorporate low-melting alloys with

Nanoscale Property Measurements by Atomic Force Microscopy

Ongoing

Over the past several decades, Atomic Force Microscopy (AFM) has advanced from a technique used primarily for surface topography imaging to one capable of characterizing a range of chemical, mechanical, electrical, and magnetic material properties with nanometer resolution. Such characterizations

High Impact Ballistic Testing of Polymer Films

Polymer Mechanics

Ongoing

The mechanical behavior for polymers is very sensitive to the deformation rate of the impact test. Thus we are developing and applying several novel measurements that can study the mechanical response of the polymer at different deformation rates and at different material length scales. High-rate

Schematic of selective transport of water, ions, or molecules across a polymer membrane.

Polymer Membranes

Ongoing

We are developing and applying the following advanced tools to measure the structure, dynamics, and performance of polymer-based membranes and sorbents: Vibrational Spectroscopy We have developed a custom-built tandem quartz crystal microbalance (QCM), which measures total mass uptake of adsorbed

Precursor Material Qualification

Completed

To develop, utilize, and analyze methods of characterizing the precursor materials in additive manufacturing in both virgin and recycled states with the goal of advancing measurement science to benefit the AM community. The components of principal interest will include the rheological, size

Qualification for AM Feedstocks, Machines and Processes

Completed

Objective - To develop, utilize, and analyze test methods and protocols for characterizing the feedstocks, machines, and processes in metal-based additive manufacturing to enable optimum usage and to reduce the cost and time needed for qualification. What is the Technical Idea? Qualification of AM

3D Strain Mapping: Transmission Bragg Edge Strain Tensor Tomography (TBESTT)

Ongoing

The techniques available for making predictions of structural component lifetimes are currently limited to 2D. For example, in linear elastic fracture mechanics, the crack tip stress state, used to relate crack growth rates to lifetime, has only been calculated for simple geometries (e.g. compact

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---Quantum Measurement Division
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-Innovation & Industry Services
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--Baldrige Performance Excellence Program
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--Hollings Manufacturing Extension Partnership Program
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----Outreach and External Affairs – HQ
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